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Plastics Processing Operations Salary Survey
Depending on the region and seniority, some operations/manufacturing managers commanded a salary of more than $100 an hour in 2022.
Geoff Giordano
January 23, 2023
7 Min Read
Image courtesy of GettyImages/chairboy
As the COVID-19 pandemic and its resulting massive workforce and supply chain disruptions showed, operations personnel are essential when it comes to keeping plastics manufacturers producing parts.
And, while the plastics industry showed remarkable resilience in turning on a dime to keep material flowing and produce life-saving personal protective equipment and COVID tests, the pandemic pointed up some glaring issues — like supply chain transparency — ripe for refinement.
Plastics industry operations personnel — from plant managers to QC/QA experts and procurement specialists — leaped to the fore to meet market demand under the most trying circumstances. And the career future looks quite bright for these indispensable folks.
In terms of duties, these experts are charged with managing many aspects of the production process:
Meeting planned manufacturing objectives, including production volume, costs, quality, delivery, and equipment performance;
safety and health compliance;
workforce development.
According to salary figures from the Manufacturers Association for Plastics Processors (MAPP), operations/manufacturing managers in 2022 earned a maximum average wage of $108.17 an hour with an average of 10 years’ experience, a mean salary of $51.59, and a low average of $15. Regionally, mean and top average salaries were:
West: $61.73 and $96.15
Midwest: $51.25 and $108.17
South: $47.55 and $74
Northeast: $51.99 and $74.53
In terms of more specific roles, the 2022 Plastics Salary and Trends Survey by MBS Advisors noted the following average base salaries, average bonuses/incentives, and average total compensation for the following jobs:
Job title | Average base salary | Average bonus | Average total earnings |
|---|---|---|---|
Facility/building manager | $110,000 | $13,500 | $123,500 |
Manufacturing engineering manager | $114,644 | $13,250 | $127,894 |
Manufacturing manager | $99,667 | $10,458 | $110,125 |
Manufacturing VP/director | $151,000 | $49,571 | $200,571 |
Operations director or manager | $123,937 | $38,008 | $161,945 |
Plant manager | $121,900 | $35,900 | $157,800 |
Product development VP/manager | $124,000 | $19,667 | $143,667 |
Product manager/specialist | $114,425 | $47,976 | $162,401 |
Production manager | $89,700 | $27,300 | $117,000 |
Program/project manager | $106,339 | $16,403 | $122,742 |
Purchasing agent | $55,000 | $2,000 | $57,000 |
Purchasing director/manager | $103,963 | $26,368 | $130,331 |
Quality director | $122,300 | $57,533 | $179,833 |
Quality manager | $143,475 | $15,708 | $159,183 |
R&D/laboratory manager | $110,071 | $8,779 | $118,850 |
Shift manager or supervisor | $60,000 | $40,000 | $100,000 |
Supply chain manager | $88,500 | $25,250 | $113,750 |
Supply chain VP/director | $108,000 | $20,000 | $128,000 |
Technical support manager | $108,000 | $16,000 | $124,000 |
Technology manager | $74,000 | $8,900 | $82,900 |
Tooling manager | $81,813 | $17,594 | $99,407 |
Training manager | $39,000 | $4,883 | $43,883 |
Considering the impact and expected expansion of plastics markets in the coming decades, a career in plastics industry operations is more attractive than ever. Consider these findings from the Plastics Industry Association (PLASTICS) “2022 Size and Impact” study:
Plastics manufacturing shipments grew 0.7% a year between 2011 and 2021, and 2.3% from 2020 to 2021.
Plastics industry shipments totaled $468 billion in 2021 – and $600 billion including suppliers’ shipments to the plastics industry.
The plastics products portion of the plastics industry was the sixth-largest U.S. industry in 2020, as measured by gross output.
Plastics manufacturing employment grew 1.8% per year from 2011 to 2021, and 3.2% from 2020 to 2021 — outpacing manufacturing as a whole, which saw employment grow only 0.5% a year between 2011 and 2021, and only 1.5% from 2020 to 2021.
When suppliers to the plastics industry are included, jobs grew to 1.5 million.
Ohio had the most plastics industry employment in 2021 (75,100), followed by Texas and California (73,100 each), Michigan (64,300), Illinois (52,700), Pennsylvania (52,300), Indiana (50,200), Wisconsin (44,400), North Carolina (39,000) and Georgia (32,900).
In Indiana, the plastics industry accounted for 16.3 of every 1,000 non-farm jobs in 2021; Wisconsin was second at 15.4.
To help young professionals advance their careers in the plastics industry, the FLIP (Future Leaders in Plastics) mentorship program by PLASTICS pairs employees under age 40 with more experienced industry experts. The program fosters leadership skills, among other benefits.
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