Thinking about sustainable packaging? With the attention given to this issue globally, odds are your top management and marketing folks are asking you to check into packaging that can be composted or possibly biodegraded in marine environments. Here are the eight things you need to know and share with them before starting on a rather complex and potentially costly journey that does not always lead to the intended results.
1. Biodegradation is a process, not an end result.
Biodegradation occurs when materials are broken down into simpler materials by bacteria, fungi, or other biological means. The end result you are looking for is probably home or industrial compostability, which is where biodegradation can lead. Ditto for marine biodegradation.
From a waste reduction perspective, the term does not guarantee anything of specific benefit. In fact, making promotional claims specifically related to biodegradability can get you in a great deal of trouble. You may be surprised to learn that it is illegal in the state of California to make claims related specifically to biodegradability. A number of well-known consumer-facing companies have been successfully sued by the folks in Sacramento after making a generic biodegradability claim.
The best way to make a claim is to have a specific package tested and/or certified for compostability or marine biodegradability. This can take 18-24 months, given the series of tests and approvals that must occur.
2. Disintegration and fragmentation are not biodegradation.
But, they can lead to it. This is the case with polylactic acid (PLA), which must disintegrate into small pieces before microbes begin the degradation process. Keep in mind that disintegration and fragmentation that don’t lead to full biodegradation can also lead to microplastics, which may be a worse situation than the problem they were trying to solve.
3. The certification process is complex, timing consuming, and costly.
All roads lead to meeting the standard established by ASTM-D6400. For example, the industrial compostability test for a plastic film starts with the ASTM-D5388 methodology to measure the carbon elements that are converted into gas as a measure of how much of the film biodegrades and over what time period.
The film will also need to be tested against ISO 16929, the standard for disintegration. For reference, disintegration is successful when less than 10% of the starting reference material is captured on a screen 2mm x 2mm in size.
The sample must also be tested for heavy metal content and toxicity to determine the percentage of seeds that germinate in the soil after a plastic product is biodegraded into compost.
All of the test results are then measured against ASTM-D6400 requirements as follows:
- Results of biodegradation in industrial compost conditions as tested by ASTM-D5338 protocols must indicate 90% biodegradation within 180 days.
- Disintegration according to ISO 16929 must reach 90% within 12 weeks.
- Heavy metal content and toxicity levels must be below ASTM-D6400 limits.
- If your film passes all of these tests, in can be certified as industrial compostable. (Note that no accepted methodology exists for marine biodegradability certification, as the ASTM standard has lapsed.)
4. Generally speaking, certification for compostability requires that the entire structure and/or all of its components be tested and certified.
Let’s say that you want to package your frozen french fries in a more sustainable bag, say 1.0 mil thick. You find an extruder claiming that their film has been certified as industrial compostable by either of the two primary certification agencies – Biodegradable Products Insitute (BPI) here in the U.S., or TUV in Europe. Great! Are you done? Nope.
First, you need to determine what gauge of film was tested and certified. If the film was 1.2 mil and you want 1.0 mil film, you’ve passed first grade. If you want 1.5 mil film, you’ll need to start testing from scratch, using 1.5 mil film (or thicker).
If you’re not printing anything on the bag, coloring or tinting it, you’re probably done. However, if you want a nice white bag with 6 color printing, you’ll need to ensure that all of the colorants and inks are BPI or TUV approved for industrial compostability. If not, you will need to either find approved colorants, or have the finished bag sent through the entire testing and certification process again!
Next: The Final Four
|Discover the plastics industry's newest technologies, processes and materials at PLAST-EX in Toronto (June 4 to 6, 2019), co-located with Pack-Ex, Design & Manufacturing, ATX and Powder & Bulk Solids under the Advanced Design & Manufacturing Expo umbrella at the Toronto Congress Center. For details, visit PLAST-EX Toronto .|